Lean production

The lean production method is derived from the Toyota production method. It is organized by experts and scholars from 17 countries in the world by the Massachusetts Institute of Technology. It takes 5 years to spend 5 million US dollars to create a mass production method and lean production method for the automobile industry. The typical industry of JIT is an example, which is summarized after theoreticalization.

Program definition

Lean Production Solution, also known as APS + MES System (Advanced Dispatch System + Manufacturing Execution System), is a manufacturing process based on different industries, which can selectively integrate system management software and human-machine interface equipment (PLC touch screen), LED production board , LCD billboards, PDA smart handheld terminals, industrial tablet PCs, bar code collectors, sensors, I / O, DCS, RFID, industrial AP, WIFI and other comprehensive intelligent integrated systems. It consists of a set of shared data programs, dedicated equipment placed at the production site, and data collected through embedded software, monitoring, control and intelligent analysis of the entire production process from raw materials to finished product storage. It controls plant resources such as materials, warehouses, equipment, personnel, quality, processes, exceptions, process orders and other facilities to increase productivity.

Application: Manufacturing company.

Lean production solution based on lean production concept, with self-production scheduling, production field equipment control, process control, quality control, production schedule control, on-site inventory, various data collection and analysis, material tracking, equipment automation and other complete sets. Operational command, control, analysis and decision-making systems further enable detailed planning decomposition, scheduling and execution, feedback, business analysis, process analysis, process analysis, quality analysis, anomaly control, electronic signage display, communication reflection, etc. Automated foundations A range of powerful features that can be tailored to the manufacturing company's processes.

Program indicator

The production cycle is shortened by 35%; the data input time is shortened by 36%; the work in process is reduced by 32%; the paperwork is reduced by 90%; the delivery time is shortened by 22%; the unqualified product is reduced by 22%; the instrument loss is reduced by 95%; and the information feedback efficiency is improved. 3,860 times.

Program characteristics

Lean Production Solution (APS+MES System) can help enterprises to quickly achieve flattening, agile and less humanized, let enterprise executives control and coordinate the manufacturing process anytime and anywhere, and broaden the information in the manufacturing process for enterprise executives. Depth, breadth and transparency help companies improve capital turnover and market sensitivity, significantly reduce costs, improve corporate response speed and efficiency, and completely eliminate waste to rapidly enhance core competitiveness.

Feature 2: Data dynamization

Lean production solution (APS+MES system) integrates with production equipment and field hardware to give full play to its maximum performance, real-time data acquisition, dynamic analysis, dynamic statistical processing, and truly achieve real-time control! Regardless of the long-term or short-term plan, whether it is the weekly plan, the daily plan, the equipment plan, the lean production solution (APS+MES system) can give the optimal plan and continue to implement the rolling plan.

Feature 3: Intelligent response, forming a new plan

The lean production solution (APS+MES system) is an intelligent system that responds according to the actual situation of the production site. It automatically adjusts the next step according to the information changes of materials, production capacity, fixtures, equipment abnormalities, attendance personnel, etc. Plan to form a new plan. Make optimal arrangements based on actual conditions to solve manufacturing synchronization problems!

Program work style

1. The production plan of the new order is automatically arranged and calculated by the lean production solution (APS+MES system) according to the product process route, materials, processes, equipment, personnel, delivery time, etc., and then released in an optimized manner;

2. Super large screen LED production kanban, full color LCD screen kanban makes your production site more clear and transparent, at a glance. Through the wired or wireless AP mode to achieve all-round network coverage, the production anomaly is sent to the relevant personnel mobile phone for processing, and the production progress automatically enters the host server system for analysis and statistical processing. With it, you can have any network signal anywhere in the world. View order production information to meet customer demand for orders;

3. Sensing acquisition equipment data automatically transfer information back to lean production solution (APS+MES system), lean production solution (APS+MES system) automatically and dynamically analyzes various product schedules and manufacturing status, forming tens of thousands of statistics Forms provide accurate evidence for effective decision making, build the most efficient and most agile organizational system, and respond to large companies equally sensitively;

4. Say goodbye to the overwhelming paper, bid farewell to the mistakes caused by manual orders, and include all the drawing forms such as task processing list, QC engineering drawing, processing drawing, and report form into the PLC industrial touch screen terminal, the operator can be faster and more convenient. Transfer the information required for production within the job responsibilities, reduce errors and find time, and there will be no data loss;

5. Information lags cause managers to place their reports and exception handling applications, often yesterday or earlier. Through the lean production solution (APS+MES system), there is no need to repeat the tedious work of the order or the statistician, and no one-level level report application exception processing is required, which is completed by using the world's top-level terminal hardware acquisition system. Let you know all the information about each order's manufacturing through the host server within a few seconds of sitting in the office.

Prospects

ERP has basically solved the problem of invoicing, but for manufacturing companies, the real planned bottleneck is still not solved by ERP, and the lean production solution (APS+MES system) becomes the latter. IT solutions that must be considered in the ERP era.