Ningbo Certain Supplies Co., Ltd.

Customer introduction:

The company's office address is located in the second largest city of Zhejiang Province, Jiangnan Water Town and the port city of Ningbo, No. 169, Shandong East Road, Zhangting Town, Yuyao City, Ningbo. It was incorporated on the Yuyao Market Supervision Administration on January 12, 2015. For the company's development and growth for 4 years, we always provide customers with good products and technical support, and sound after-sales service. Our company mainly deals with garden tools, agricultural and forestry water-saving spraying equipment, gardening equipment, power. Manufacturing and processing of machinery and accessories, agricultural tools, cleaning equipment, household appliances, motors, plastic products, electronic components, gasoline engines and molds; manufacturing of lighting fixtures, electrical accessories, hardware accessories; assembly and processing of lithium-ion battery packs; Import and export of goods and technology, except for goods and technologies that are restricted or prohibited by the state.

What problems did the customer encounter:

1. The material carrying method is varied; the tooling return line is too long and the flexibility is poor; the production line is more traditional; the space utilization rate is not high;

2. The flow of people, logistics, and detours lead to a large number of incidental operations without added value. The 5S on-site is poor, and there are too many WIP products on site;

3. Information transmission depends on information, information records are written, and information is lagging;

4. The material distribution method is a typical one-time large-volume delivery method. Once an abnormality occurs in a material, it will cause batch errors.

5. There are a large number of incidental work with no added value during the operation.

Lean production line analysis:

1. Designing the layout and quantity of lean production lines according to TT;

2. The line body meets the requirements of flexibility and expandability, and can be continuously upgraded to meet the production needs of different products and different processes;

3. The lean production line equipment is modularized, and the lean production line can be assembled freely to improve the efficiency and longevity of the equipment;

4. According to PQPQ (order quantity, process path), classify the line body.

Lean production line benefits:

The production balance rate has been greatly improved;

The space utilization rate of the site is saved and the floor space is reduced;

Optimize the 5S site for easy management and the overall look of the company;

The first mention is flexible, can be quickly switched, and quickly respond to the market;

Reduce personnel and achieve provincialization.

Improved

Before improvement